Resistance spot
welding is used extensively to join strip steels during car body
assembly. Strip steels typically have low C
equiv values
and are therefore relatively easily welded. Problems can arise for
pre-painted strip and zinc coated strip. Resistance spot welding
involves the two parts being clamped together between two electrodes
and a large electric current being passed through them. The material
between the electrodes heats up, yields and is squeezed together. It
then melts, destroying the interface between the parts. The current
is switched off and the 'nugget' of molten material solidifies
forming the joint.